The Different Types of Secure External Door Hinges and Their Applications

External door hinges play a pivotal role in building security that’s often overlooked. These seemingly simple components are fundamental to the integrity of your door system and, by extension, the safety of your building. 

For industrial, commercial, and high-security residential buildings, selecting the right type of secure external door hinge is paramount.

What materials are best for secure external door hinges?

When it comes to external door hinges, material selection is crucial. Cheaper hinges made of brass with polished or satin chrome coating should be avoided for external use due to their susceptibility to corrosion and potential failure under heavy loads.

For exterior doors, steel hinges are the gold standard. Stainless steel offers superior corrosion resistance and strength, making it ideal for withstanding the elements and potential security threats. In the UK, the most common grades of stainless steel used for hinges are:

  • Grade 304: Offers good corrosion resistance and strength.
  • Grade 316: Provides enhanced corrosion resistance, particularly suitable for coastal areas or environments with high chloride exposure.

How are door hinges graded for security and durability?

Door hinges are graded based on several factors according to BS EN 1935:2002, including security, durability, and category of use. The most commonly used grading system in the industry is the Hinge Grade, which ranges from 1 to 14.

For external doors, it’s recommended to use hinges with a minimum grade of 9, with grade 13 being the ideal choice for most applications. Grade 13 hinges are tested for 200,000 cycles and can support door masses up to 120kg, making them suitable for most applications.

What are the different types of hinge mechanisms suitable for external doors?

The two primary types of hinges to consider for external doors are butt hinges and concealed hinges.

Butt Hinges

Butt hinges consist of two identical halves connected by a round knuckle, creating a rotary movement. They are the most common type of hinge for external doors and come in several subtypes:

  1. Ball bearing hinges: These feature a thicker knuckle with a ball bearing mechanism. They are recommended for their high durability, low maintenance requirements, and cost-effectiveness.
  2. Thrust bearing hinges: These high-end butt hinges have a thicker knuckle with a thrust bearing mechanism. They are suitable for very heavy loads and offer the highest durability with no maintenance required, albeit at a higher cost.

Concealed Hinges

Concealed hinges are becoming increasingly popular due to their aesthetic appeal. They are completely invisible from either side of the door, as they are recessed into the frame and the door. However, they have some limitations:

  • They require specific custom-made frames (non-rebated).
  • They need deep recessing into both the frame and the door.
  • Most are not suitable for high-traffic areas and have lower maximum load capacities compared to butt hinges.
  • They are typically the most expensive option for external doors.

Why choose Bradbury Group for your secure door needs?

Secure external door hinges are an important yet often overlooked component of building security. The right choice of hinge can significantly enhance the safety and durability of your doors, whether for industrial, commercial, or high-security residential applications.

At Bradbury Group, we understand the critical role that every component plays in creating a secure environment. Our range of high-security steel doors incorporates the most advanced hinge technologies to ensure maximum protection for your building.

With over 30 years of experience in providing bespoke security solutions across various sectors, including industrial, commercial, and residential, we are uniquely positioned to advise on the most suitable secure external door hinges for your specific needs.

To explore how our expertise in high-security steel doors can enhance your building’s protection, contact Bradbury Group’s team of security specialists today.